460 KBTU

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Integrated overhead rotary transfer
Machine base of mineral casting with good damping characteristics
Automatic sequence, secured, controlled by Soft PLC
NC axes for all movements
Integration with production lines
Powerful PC based industrial measuring unit
Photo based operating manual for conversion of machine
Picture and text based fault diagnosis
Teleservice for measuring and control system

Correction methods

Profile milling:
Polar unbalance correction at the correct angle, suitable for most applications.

Polar slot milling:
The milling spindle with twin cutter is displaced axially to shift the effect of the milling operation to the polar direction of the unbalance.

Slot milling:
A variable method for quasi-polar or component correction. High flexibility through employment of single or multiple cutters and adaptation of the component angle.
All correction methods can be used for armatures with inclined or straight stack slots. In addition to material removal by plunge milling, weight removal can be increased by controlled axial cutter advancing.

Design

Range of application

Measurement and correction of unbalance of armatures of various sizes. Use of the machine in production
lines for very high production volumes.
Unbalance correction by milling into the stack (profile/slot milling) in one or two planes.

Design

Six-station machine with fully automatic sequence of operations. Station-to-station transfer and integration
with peripheral equipment through integrated rotary transport.
Work-pieces can be delivered to the machine by conveyor or pallet.

Technical data

Technical data at a glance		461 KBTU	462 KBTU	463 KBTU
Measuring unit		CAB 850	CAB 850	CAB 850
Polar profile milling		•
Slot milling in components			•
Polar slot milling				•
Commutator armatures
Weight	[kg]	0,1 - 2	0,1 - 2	0,1 - 2
Diameter	[mm]	24 - 82	24 - 66	24 - 40
Length	[mm]	69 - 250	90 - 250	90 - 190
Stack height	[mm]	12 - 65	30 - 65	30 - 50
Machine
Width A ²⁾	[mm]	1660	1660	1660
Depth B ²⁾	[mm]	2600	2600	2600
Height C ²⁾	[mm]	2780	2780	2780
Balancing speed	[min -1]	1500 - 2100	1500 - 2100	1800 - 2100
Measuring uncertainty	[gmm]	0,02 - 0,1	0,02 - 0,1	0,02 - 0,1
Achievable tolerance	[gmm]	0,4	0,1	0,2
Cycle time(plunge-milling)	[s]	4,5 - 5,0	6 - 7	4,5 - 5,0
Cycle time (axial-milling)	[s]	5,5 - 6,0	7 - 8	5,5 - 6,0
Change-over time	[min]	5 - 15	5 - 15	5 - 15
Air pressure	[kPa]	450	450	450
Air consumption	[m3/h]	3,0	3,0	3,0
Power consumtion	[kVA]	15	15	15

Basic machine	Order No.	R0210100.01	R0210200.01	R0210300.01
Options
Mill slot recognition, measuring station	Order No.	-	R0210203.01	-
Chip extractor	Order No.	R0210104.01	R0210204.01	R0210304.01

1) Acc. To DIN 1319, 95% probability, work-piece dependent
2) Data non-binding, dependent on the respective equipment supplied
3) Rotor-dependent