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VIRIO

Vertical balancing machine VIRIO10 – VIRIO300

  • Modular construction
  • Short rebuilding times
  • Hugh accuracy
  • Weight range 10 – 300 kg
  • Continuously variable drive unit
  • Ergonomically handling
  • Variable possible applications
  • Protection device C 600 according ISO 21940-23
  • Mesuring unitt CAB 820,  optional CAB 920

Design

  • Hardbearing, vertical balancing machine in molded mineral design.
  • Measuring unit with permanent calibration and digital signal processing.
  • Measuring unit CAB 820 with coloured, graphics capable LCD-Display. Cache memory for 99 rotor data and extensive basic configuration for the  different correction methods.
  • Optional: CAB 920 with Windows operating system, TFT colour display with touchscreen function and vector view of the unbalance. Designed as network compatible embedded PC with memory card and permanent storage of the measured unbalance values. Simplest  menu navigation in „Easy Mode“.
  • The workplace exists essentially of the following components: control cabinet with measuring unit and machine with protection and operating elements

Features

  • The machine is usable without foudation, but with screw connection
  • Short rebuilding times, cause of the hardbearing principle
  • High balancing accuracy
  • Ergonomic design
  • Continuously variable drive units
  • selectable automatic operating sequence with adjustable acceleration and braking times.
  • Extendable with integrated drilling unit
Design

Scope of application

Vertical balancing machines of the type VIRIO10 – VIRIO300 for 1 or 2 planes, are well dedicated for all workpieces without own shafts, like pressure plates, brake discs, brake drums, flanges, housings, clutch parts, blowers, knives, impellers, pullies, saws, grinding discs, flywheels, dampers, turbo charger a.s.o. They are applied in the make-to-order-production and for small series productions. The machines are rated for an upright operation and usable on variously stations.

The rebuilding to different rotor types is practicable within shortest time by changing the adapters. Available are 4 different drive units: 1,5 kW, 2,2 kW, 4,0 kW, or a servo drive for automatic indexing. For the indication of unbalance we provided the polar display, regular or irregular components with integration of forbidden zones. We also provided a milling software for the external correction. The correction data can be sent to the external milling machine via ASCII – interface (CAB 700), or directly (CAB 920). 
The correction of unbalance can be done directly on the machine by adding weight or by reducing weight, using an integrated drilling unit. The indication of the mass of unbalance to be reduced will be announced by the numbers, angle and depth of holes to be drilled . During the correction a stylized drill shows the proceed.
Optional deliverable are correction units for welding, riveting and grinding.
Technical data
Data at a glance    VIRIO10  VIRIO50   VIRIO100  VIRIO300 
Measuring unit    CAB 820  CAB 820  CAB 820  CAB 820 
Frequency squirrel drive    1,5 kW  2,2 kW  2,2/4,0 kW  4,0 kW 
Servo drive    8 Nm  14 Nm  14 Nm  25 Nm 
Rotor           
Weight, max.  [kg]  10  50  100  300 
Diameter, max. 2)  [mm]  610  810  810  810 
Height, max. 2)  [mm]  250  450  450  450 
Spindle dimension  [mm]  80H7  80H7  80H7  80H7 
Maschine           
Width A 1)  [mm]  850  850  850  850 
Depth B 1)  [mm]  850  850  850  850 
Height C 1)  [mm]  1200  1200  1200  1200 
Balancing speeds  [min -1]  120 - 1200  120 - 1200  120 - 1200  120 - 550 
Accuracy, 2 planes 4)  [gmm]  2 - 4  4 -10  10 bis 20  20 - 50 
Accuracy, 2 planes 4)  [gmm]  18 - 25  18 - 28  20 - 40  20 - 100 
Power supply  [V]  400  400  400  400 
Sound Pressure Level (with class C protection)  [LpA [dB(A)]]  60 - 70   60 - 70   60 - 70   60 - 70  
           
Basic machine           
Options           
Measuring instrument CAB 920    •  •  •  • 
Software options    o.r.  o.r.  o.r.  o.r. 
Pneumatic unclamping system    •  •  •  • 
Pneumatic spindle lock device    •  •  •  • 
Balancing in two planes    •  •  •  • 
Report printer  Bestell-Nr.  R0060105.01  R0060205.01     
Protective device to ISO 21940-23    •  •     
Mass correction system    o.r.  o.r.     
           
1) Data non-binding, dependent on the respective equipment           
2) Other data on request           
3) Power supply: 3 / PE AC 50Hz 400 V +6 / -10%           
4) Measuring uncertainty           
o.r. on request           

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precision: automatic unbalance correction